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METHODS TO OPTIMIZE

 

This page last updated on 03 July 2006.  All Rights Reserved.

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MAINTENANCE MANAGEMENT
MAINTENANCE DEVELOPMENT
MAINTENANCE MODELS
BENCHMARKING
METHODS TO OPTIMIZE
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Optimization Methods are critical to make your maintenance efficient.  Again, it is very often best to make use of an independent consulting company to assist and perform maintenance benchmarking, obtaining professional and expert advice and receive council.  Our consultants liaise with clients and other consultancies to compare, deliberate or compare views, transferring experience and technology. 

Various Maintenance Optimization Methods exist.  The following are the main steps we use to streamline your maintenance department:

  1. Analyze your Actual State
  2. Define your Measures
  3. Implement your Measures
  4. Perform Controlling, Cost & Progress

Most important is to understand where the figures and data come from during a an optimization exercise.  Consistency and transparency is critical, so one can measure any changes or improvement over time, again; you want to compare "apples with apples".  We would focus on the following areas:

  1. Cost Reduction
  2. Cycle Times Reduction
  3. Material Volumes, Reduce Inventory, Increase Throughput
  4. Personnel,
  5. Plant Layout
  6. Maintenance Processes

Other optimization strategies we might use include:

  1. 5S; Lean Principles for Maintenance
  2. Maintenance Waste Reduction; Elimination of  7 Waste Types
  3. Condition Based Maintenance versus Designed Redundancy
  4. 7 Quality Problem Solving Techniques for Maintenance
  5. Integrated Kaizen (CIP) and Innovation for Maintenance
  6. Cost Types; Understanding Structures and Centres
  7. Investigating Plant and Equipment Life Cycle Costs
  8. Inventory Reduction Techniques
  9. Maintenance Training and Learning Systems
  10. International Maintenance Standards
  11. Computerized Maintenance Management Systems
  12. A transparent Maintenance Strategy

Project Management Templates, Documents, Forms and Processes.

 


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